Our Comprehensive Manufacturing Services
Dhruv Foundry offers a full spectrum of metal manufacturing solutions, from initial concept to finished product, ensuring precision and quality at every stage.
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Custom Metal Casting
At Dhruv Foundry, we specialize in advanced metal casting techniques to create components that meet your exact specifications. Our capabilities include diverse methods like sand casting, investment casting, and die casting, allowing us to handle a wide range of complexities and production volumes.
We skillfully work with both ferrous and non-ferrous metals. Our expertise extends to:
- Ferrous: Ductile Iron, Gray Cast Iron for strength and durability.
- Non-Ferrous: Aluminum, various Bronze alloys, and Copper alloys for lightweight, corrosion resistance, and conductivity.
From intricate small parts to larger industrial components, we ensure every cast product adheres to the highest industry standards for dimensions, metallurgical properties, and finish.
Precision Machining
Beyond casting, Dhruv Foundry provides advanced precision machining services to achieve the tightest tolerances and superior surface finishes. Our state-of-the-art CNC (Computer Numerical Control) machines, complemented by skilled manual machining, allow us to transform raw castings into highly accurate finished components.
Our extensive machining capabilities include:
| Capability | Description | Typical Tolerances |
|---|---|---|
| Milling | Shaping metal parts with rotating multi-point cutting tools. | ±0.025 mm |
| Turning | Creating cylindrical parts by rotating the workpiece against a cutting tool. | ±0.015 mm |
| Drilling | Producing holes in solid materials using rotary cutting tools. | ±0.03 mm |
| Grinding | Achieving extremely fine finishes and precise dimensions with abrasive wheels. | ±0.005 mm |
We adhere to stringent quality control to ensure every machined part meets the required specifications for dimensional accuracy and surface integrity.
Value-Added Services
Extend the life, performance, and aesthetic of your components with our comprehensive suite of value-added services, designed to integrate seamlessly into your manufacturing process.
Our metallurgical experts work with you to engineer custom alloy compositions tailored to your specific application's performance characteristics. Whether you need enhanced strength, improved corrosion resistance, or specialized thermal properties, we can develop and test alloys to meet unique demands, ensuring optimal material performance for your components.
Enhance the mechanical properties of your metal parts through our precise heat treatment processes. We offer a range of treatments including hardening for increased durability, annealing for improved ductility and machinability, and tempering to reduce brittleness and optimize toughness. Our controlled processes ensure consistent metallurgical structure and performance.
Our surface finishing services protect your components from corrosion, enhance their aesthetic appeal, and improve wear resistance. We provide various options including robust powder coating for a durable, uniform finish and various plating techniques (e.g., nickel, chrome) for specific protective or decorative requirements. Each finish is applied with meticulous attention to detail.
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Contact Dhruv Foundry today for expert consultation and a personalized quote for your metal manufacturing needs.
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